Question than to saw a thick plexiglass (altar)

Hello! I decided to make a altar from an overperson of an old LCD monitor. Please tell me how it is possible to cut it to size? I tried with a manual jigsaw. The millet begins to melt and the file breaks. Electric. The edges of the cut are riding from the temperature and takes the tool aside. There is also a manual milling mill, but I also think that without cooling the milling cutter will not go exactly. Tell me, can anyone come across such a problem?

Local old.Timer

Registration 24.08.2021 Messages 1 214 reactions 1 161 Address very far from Russia Name Valery CNC 6040 Plant Housing

Hello! I decided to make a altar from an overperson of an old LCD monitor. Please tell me how it is possible to cut it to size? I tried with a manual jigsaw. The millet begins to melt and the file breaks. Electric. The edges of the cut are riding from the temperature and takes the tool aside. There is also a manual milling mill, but I also think that without cooling the milling cutter will not go exactly. Tell me, can anyone come across such a problem?

Alexf

Local old.Timer

Hello! I decided to make a altar from an overperson of an old LCD monitor. Please tell me how it is possible to cut it to size? I tried with a manual jigsaw. The millet begins to melt and the file breaks. Electric. The edges of the cut are riding from the temperature and takes the tool aside. There is also a manual milling mill, but I also think that without cooling the milling cutter will not go exactly. Tell me, can anyone come across such a problem?

circular, home

Cut down anything, as it turns out, then install on the machine and cut it exactly in size there. Cutters are needed sharp 1-2 arrivatives, if it is melted, spray with water in the cut zone

How to cut an outflow to a home master: types of tools

Orgagdlo is a synthetic material created from complex ether of metacrilic acid. The correct name is polymethyl methacrylate, but due to the complexity of the pronunciation, several names were fixed behind it: acrylic, acrylic glass, plexiglass.

Highly molecular weight layer organes more durable.

It is quite difficult to distinguish it from glass at a large distance. When cutting organic glass with modern power tools, problems arise due to adhesion to the saw disk of small particles of organic material.

Before cutting plexiglass, you need to familiarize yourself with some of its properties that affect the operation of the power tool. This plastic melts at a temperature of 160 degrees, the sheet material can be bent already at 90-100 ° C. Therefore, the thick plates of the implosion is treated with an ordinary disc drop on fast speeds. What tool to use, what to look for in this article.

Manual processing, materials and tools

How to cut plexiglass if you need to take an acrylic sheet already, but there is no power tool at hand? First you can try to cut off an ordinary hacksaw for metal.

It is permissible to compare the hardness of the organic system with a beech, and it is a long time to cut a bouquet for metal for a pretty long time. So that it does not heat up, it is necessary to cut slowly. A trace of the felt.Tip pen is clearly visible on the surface of acrylic. Apply a fishing line for a cutting cutter with any sharp object: nail, knife, etc. P.

This canvas cuts metal, and organic glass and even more so

With a hacksaw for metal, you can cut only straight lines. It is difficult to cut out the curved surfaces with this tool.

Tips: so that the canvas does not stick up, you need to pour a little water on a fishing line for a cutting trimmer for cooling.

For one.Time work, make a cutter from a hacksaw cloth.

Acrylic processing manually

Manual cut in the form of a tooth can really be made independently at home. To do this, you need to have at least:

How to make a homemade manual cut, look at this

All of the above methods are laborious and are suitable only for disposable small works of thin sheets of acrylic 2-3 mm thick.

Homemade for all hands industry produces ready.Made knives for acrylic. They are easy to buy in an online store.

This knife easily cuts organ

To cut the workpiece in two, do not cut it to the end. It is enough to make a few cuts and break off the necessary piece.

If the home master needs to process many sheets will have to mechanize the cutting process. Meet a three.Toothed disk for wood and plexiglass.

Cutting Plexiglass with a three.Toothed disk

How to cut plexiglass in large volumes? Technical improvement of manual tools does not stand still. For more efficient use of corner grinder, the industry has released a three.Toothed saw on wood.

In its technical characteristics, organic glass is also mentioned with wood. He copes excellently with sharp acrylic for rectilinear cuts. The material does not heat up, does not melting and does not stick to the saw disc. This disk over the teeth thick from 5 to 10 mm.

How to work with a corner grinding grinder with a three.Toothed saw disk, see this

In addition to corner grinders, people’s craftsmen use an electrician with special saws for plexiglass.

Cutting with an electrician

The use of an electric jigsaw is quite justified, but it should have a speed adjustment. For cutting, special files for organic glass are used.

If you do not have to buy them or you need to cut it already, then use wood files. The main rule exists here: the teeth should be small, and the cutting speed is small. At high speeds, the cut begins to melt and becomes white. For some products, such white seams are not suitable.

Tip: in order to remove the burrs, and make it cut with a clean flame of a gas burner. In extreme cases, you can adapt the lighter.

Electrician allows you to do curvaline cuts. For this purpose, you need to choose narrow saw canvases.

Tip: When buying files for organic glass, pay attention to the marking. She must have Latin letters MP.S.

Make Straight Cuts WITHOUT Expensive Tools

circular, home

Cutting mp files.S curvoline details

circular, home

During cutting, pay attention to the speed of the tool. The higher the speed, the more the feed rate can be. The speed and turning speed are selected experimentally so that acrylic does not melt. During cutting, it is necessary to use a protective mask on the whole face from fragments flying at high speed.

If the details of a complex curved shape, then for cutting organic glass it is permissible to use a nichrome spiral.

Cutting with a nichrome spiral

When using a nichrome spiral, it must be remembered that the melting point of acrylic glass is about 160 ° C. Nichrome spiral heats up to 1,000 ° C. Therefore, to regulate the temperature, you must have a rheostat or a set of resistance.

  • Remember the acrylic glass burns. When processing using a nichrome spiral, it is necessary to give an allowance of 0.2-0.5 mm and then bring the parts to the required sizes manually;
  • Acrylic glass is perfectly polished with all the numbers of grinding skins.

Plexiglass: how to cut?

In some cases, the use of the saw is allowed. It can be a strip or disk. The last type of saw is designed for a straightforward section. At the same time, the seam is neat and clear. As for the strip saw, it is suitable for the manufacture of blanks. It is unlikely that you can cut out clear faces with such a tool. To make the surface more smooth, it is recommended to use the cutter.

It is worth noting that this method of cutting plexiglass can be used not only in production, but also at home.

Why is cholo when sawing a circular?

I repeat that plywood is just a glued multi.Layer veneer. Layers of veneer in different layers are directed alternately: a layer with one direction of fibers, a layer with a perpendicular direction of the fibers. If you saw the plywood along the direction of the fibers, then you most likely will not have problems. But if you cut across, there is a rolling out of the upper layer of veneer. The disk rotates so that the teeth move from the bottom up, and they just lift the upper layer of veneer.

As seen. The length of the chips reaches 2 cm. Sometimes even more.

In the case of the circular, this is due to the fact that between the disk and the sole (platform) the circular there is a gap of a couple of sanimes. It is due to the fact that a layer of plywood presses nothing from above and these chips occur. Subtle discs (for example for a laminate) did not suit me either. The result is exactly the same.

The better to cut plexiglass?

It is best to cut a disk or ribbon saw outflow. These methods achieve the easiest and most convenient cut, if we say exactly, then the cut and almost the same as the harsh. We will tell you more details how you can saw and cut plexiglass in the article below.

The unique material that combines the strength of plastic, lightness in processing, and in appearance has a great resemblance to ordinary glass. Since plexiglass is well succumbing to many types of processing, products of various shapes and complexity can be made from this material. Plexiglass can be melted, cut, bend and much more.

To date, there are several of the most used methods of sawing outfits. These methods can be divided into two groups in accordance with the use of equipment. So, you can distinguish industrial methods of sawing out a plexiglass and the methods of sawing outflow at home.

Among the industrial methods of sawing out of plexiglasses, they highlight:

  • Laser cutting. This method is the most common. It involves cutting with a laser beam. The accuracy of cutting in this case will have high rates, and in the process of waste there is practically no left. However, the details cut out in this way cannot be used in the future for gluing. This is due to the fact that during laser cutting there is an internal voltage, which negatively affects the further use of the part.
  • Disk and ribbon saw. Using these saws, you can get both straight cuts (disk saw), and with various bends (strip saw).
  • Special industrial equipment that has a high speed of rotation of a cutting tool. Most often, the speed of this tool is 4000 rpm. However, it should be borne in mind that with such cutting, plexiglass can heat up and therefore, in the process of cutting, you need to use water as a cooling element.
  • Kryazuvka for metal. This is the easiest way to cut the plexiglass, but after the details are cut their edges, it is necessary to polish additionally in order to align the seats of the parts of the parts.
  • Cutter. A ruler is placed on a sheet of plexiglass and a cut is carried out along its edge. Когда оргстекло будет разрезано приблизительно на половину, то его ломают по разрезу. You need to break it very carefully. The edges of the resulting part must be added additionally.
  • Hot nichrome thread. It is connected to a transformer with a constant voltage of 24 V. When heated, the Nichrome.Sustained thread melts millet, thereby cutting it.
  • Circular saw with milling cutters. The thickness of the cutter should be from 0.5 to 1 mm. As the millennium is working, a lot of smoke is heated and a lot of smoke is released. Therefore, during operation, you need to use water.

We hope that we answered your question than to saw extensor? If you have additional questions, ask them to us by mail or in the commentary.

The methods of sawing plexiglass

If you decide to engage in the manufacture of some products from acrylic or maybe you need to repair the product that has a product, then it is quite possible for you to drink it to remove the deformed element. The following methods are available at home:

  • Use a scum for metal. An plexiglass with a thickness of 8 mm can easily be cut with this tool, but be prepared for the fact that the place of the cut will turn out to be inaccurate, you will need additional grinding with a file or a file.
  • You can use the cutter. The method looks as follows: on an element of organic glass, which needs to be cut off, a line made of metal is pressed, then draw a couple of times with a cutter. The thickness is cut into half and carefully pierce it.
  • Circular saw is also suitable, it can easily cope with an organic glass of 8 mm or thicker. Some masters use metal mills, the thickness of which is from 0.5-1 mm. In the process of working with milling cutters, they are relatively fast, this leads to the release of smoke, while the surface acquires roughness, and due to high temperature it can be foamed. To avoid such a result, the saw must be cooled in the process. To do this, you can install a container with water on one side of the cutter and serve it on a plastic hose from there. When organizing such cooling, you can achieve a neat and transparent cut.
  • If necessary, cut an 8 millimeter or other sheet of plexiglass is not on a flat line, you can use a nichrome thread.This will need to build a small cutting tool. The nichrome thread will need to be heated well, for this it is connected to a 24V transformer or less. When the thread is heated, it can be cut by acrylic according to the pre.Prescribed trajectory.
  • Another method to cut an organic glass with a thickness of 8 mm or with other parameters, to use a slotted screwdriver. Having attached her end to the place of the cut, the blade is heated with a soldier for 25W. Code temperature reaches the melting of the material, with a sharp movement it is necessary to draw a straight line for a trimmer along the guide ruler. Then it remains to just break off the part, it will be very simple to do.

As can be seen from the information given, the cutting of an organic glass at home is a completely simple task. Home craftsmen use these methods, as well as adapt and come up with more convenient and accessible methods. So you can use a jigsaw, and if the thickness of the material is less than 2 mm, even an ordinary stationery knife will cope with cutting.

Regardless of the chosen cutting method or cutting, to obtain a neat cut place, it is recommended to polish, and then polish it.

The methods of sawing plexiglass

If you decide to engage in the manufacture of some products from acrylic or maybe you need to repair the product that has a product, then it is quite possible for you to drink it to remove the deformed element. The following methods are available at home:

  • Use a scum for metal. An plexiglass with a thickness of 8 mm can easily be cut with this tool, but be prepared for the fact that the place of the cut will turn out to be inaccurate, you will need additional grinding with a file or a file.
  • You can use the cutter. The method looks as follows: on an element of organic glass, which needs to be cut off, a line made of metal is pressed, then draw a couple of times with a cutter. The thickness is cut into half and carefully pierce it.
  • Circular saw is also suitable, it can easily cope with an organic glass of 8 mm or thicker. Some masters use metal mills, the thickness of which is from 0.5-1 mm. In the process of working with milling cutters, they are relatively fast, this leads to the release of smoke, while the surface acquires roughness, and due to high temperature it may be foamed. To avoid such a result, the saw must be cooled in the process. To do this, you can install a container with water on one side of the cutter and serve it on a plastic hose from there. When organizing such cooling, you can achieve a neat and transparent cut.
  • If necessary, cut an 8 millimeter or other sheet of plexiglass is not on a flat line, you can use a nichrome thread.This will need to build a small cutting tool. The nichrome thread will need to be heated well, for this it is connected to a 24V transformer or less. When the thread is heated, it can be cut by acrylic according to the pre.Prescribed trajectory.
  • Another method to cut an organic glass with a thickness of 8 mm or with other parameters, to use a slotted screwdriver. Having attached her end to the place of the cut, the blade is heated with a soldier for 25W. Code temperature reaches the melting of the material, with a sharp movement it is necessary to draw a straight line for a trimmer along the guide ruler. Then it remains to just break off the part, it will be very simple to do.

As can be seen from the information given, the cutting of an organic glass at home is a completely simple task. Home craftsmen use these methods, as well as adapt and come up with more convenient and accessible methods. So you can use a jigsaw, and if the thickness of the material is less than 2 mm, even an ordinary stationery knife will cope with cutting.

Regardless of the chosen cutting method or cutting, to obtain a neat cut place, it is recommended to polish, and then polish it.

How to cut plexiglass?

If you are a newcomer in working with a plexiglass, but you earnestly try to master the intricacies of working with this material, you must certainly have a question over time. What to saw outflow?

Orgashyl ​​can be sawed with several tools, including an electrician, a circular saw, a regular saw, and more precisely, for a sawing system, all kinds of saws that have small and well.Diluted teeth are suitable.

It is worth considering that during the cut of the plexiglass, the speed of rotation of the saw should be relatively low, or otherwise, the working body must be cooled using water. If you do not cool the working body with water, the plexiglass in the site of the saw will heat up and glue with the tool, it will be practically impossible to disconnect them.

If you need to saw off the plexiglass, the thickness of which does not exceed 12 mm, it is better to stop your attention on an ordinary cut, which you can easily do yourself, having a fragment of a hacksaw cloth at hand for working with metal.

How To Cut Laminate Benchtop. DIY At Bunnings

Cutting plexeps with a manual file is irrational, since a fishing line for a cutting trimmer, as a rule, turns out to be inaccurate, as if torn. Most likely, you just ruin the part if you prefer this method of cutting outfits.

If you need to cut a large amount of execution, use an electrician, but pre.Train on an unnecessary part, because it is important that the cutting line for the cutting of the cut is neat and even. When cut on a circular saw, it should be noted that the disk should play very little beyond the surface of the sawed material.

You can also saw an plexiglass on a strip saw, but this method is more often used in industries, since not every house has such a tool. When working on a strip saw, the rule should be observed that the lower the speed of the cut, the more teeth should be on the working tool.

If the cutting of the plexiglass is performed by the master on special professional equipment, then the fishing line for the trimmer of the cut will certainly turn out even and neat, but with its efforts you can gently saw out the outfits. To do this, do all the work in accordance with the recommendations given, do not rush, do everything carefully, and in the end you will get a flat fishing line for a trimmer of the saw, which may have to be passed.

I hope we answered the question of what to cut plexiglass, if you have questions, ask them in the commentary.

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