Cutting ceramic tiles with corner grinder at home

How to correctly, cutting the tile of a corner grinder without chips and dust? Rules for cutting tiles, porcelain tiles, paving stones using angular grinder. Safety precautions when working at home.

Each master who is engaged in the cladding of walls with ceramic tiles knows that it is impossible to lay it without cutting it. This is true both when facing walls and when laying porcelain tiles on the floor. But not everyone knows that for trimming you can use an ordinary corner grinder (angular grinder). Consider how to correctly and without chips perform this operation.

All about cutting tiles with an angle grinding machine

To begin with, the tile cutter is designed to cut the tile. For each of its varieties: thick or thin, more or less strong, you can find a suitable tool model. The main advantage of the tile cutter. It gives an even cut without chips. There is no large amount of dust in the process, the risk of ruining the plate minimum. With an angle grinding machine, everything is wrong.

disk, tile, corner, grinder, tiles

Corner grinder Makita GA5030

You can cut ceramics with it, the result can be very good. But for this you have to try. It is desirable that there is a skill of working with a grinder, otherwise there is a great risk of spoiling the material. The tool will cut any cladding if you choose the right cutting disk. One must be prepared for the fact that in the process the saw will be very noisy, a lot of dust will rise into the air. A fishing line for a trim of a cut can be chopped.

Nevertheless, home masters choose exactly a corner grinder. The reason is simple: a tile, especially if it is a high.Quality and a model that is well.Core with work, is expensive. Buying it for the sake of decorating one room is unprofitable. It’s cheaper to trim the angle.Grinding tool. You just need to learn how to handle it correctly.

Choice of a disk

Generally speaking, you can cut off any circle. The question is another, how to cut off with a given level of quality, minimal difficulties and expenses. The first disk that came under the arm can leave too many chips, break the tiles or quickly fail. But in case of extreme need and without complaints about quality, you can cut it so.

Advice! For cutting tiles with corner grinders, it is recommended to use only steel discs with diamond spraying with a thickness of 2 mm.

Disks with a diamond circle of smaller thickness are used in machines. When using them with a manual tool, the likelihood of shock and jerks increases, which leads to damage to the cladding, destruction of the disk.

Dias with diamond spraying release several types:

  • Segmented. The surface of the disk is divided into equal segments. Diamond spraying is applied to the cutting edge. During work, thanks to the slots, partial cooling of the disk occurs. Note! Such cooling only increases the term of continuous work (maximum up to 1.5 minutes). Then you need to take the tool and give the disk to cool (20. 30 seconds. At idle). Discs are intended for dry cutting;
  • Solid. Full circle with diamond chips applied to the edge. Intended for working with water cooling. It is convenient to process the edge of the cut tiles, segmented for this is not suitable for this disk. The cut after such a disk is more accurate. For cooling, you can periodically moisten the tile, use a spray gun or cool more often. The speed of work will be noticeably lower;
  • Combined. Universal discs for dry and wet cutting. Lose in terms of cooling with segmented, in terms of the quality of the cut continuous.

An example of diamond cutting circles: segmented, continuous, combined.

disk, tile, corner, grinder, tiles

To reduce chips, it is desirable that the height of diamond spraying is greater than the thickness of the material that is cut.

See also  How to connect a soft starter to an angle grinder

When working, it is important to monitor the state of the disk. With the slightest damage, the disk changes. Otherwise, the work with a defective disk will lead to chips, the destruction of the tiles or to the traumatic destruction of the disk itself. (As a variant of minor defects. The appearance of sparking during cutting. There should not be sparks, a spark means that a metal base is touched, which means either a diamond spray or a metal osuysin, chips are either emerged. You can try to hide a defect on stone, plaster, concrete. If sparking continues, it is recommended to change the disk).

Quite a lot of different qualities and various purposes are produced. In addition to types, thickness and heights of spraying, the density of spraying, the size of the applied diamond particles is important. For cutting tiles with corner grinders, such parts may not be very much affected, but when cutting thick floor tiles, dense ceramics, especially porcelain tiles. The choice of disk can become critical. In these cases, it is recommended to try several discs on pieces of material and choose the best option.

Before any operations, thorough measurements are carried out and lines are applied to the material along which it is required to cut off the excess. It is recommended to use markers different from tiles, as a simple pencil does not leave traces on the surface well. It is even better to carefully reign the fishing line for the trimmer (for example, glass cutting), since a lot of dust is formed and when shaking you can simply erase the drawn fishing line for the trimmer.

Direct cut

This is the easiest cut. A corner grinder of any kind can be produced, regardless of the material: porcelain tile, ceramics, tiles. At the same time, making a perfectly straight cut with a manual electric tool represents a certain complexity. Therefore, they resort to small tricks.

If the cut quality does not matter much (closed with skirting boards, for example), then you can cut it with your foot on the tile or putting on a rough surface (your own weight of the tile is enough so that it does not move during the operation). In any other case, reliable fixation is required. To do this, it is most convenient to use any clamps. Clamp tiles or fragment is attached to the surface (table, a piece of plywood, wood-bruise, etc.D.). For small cuts, you can use a workbench, for cutting along the entire length of the workbench is not very convenient.

Some methods that improve the quality of the cut:

    To obtain accurate cut, a steel tape or steel corner is attached along the line. You can fix it on the tiles with the same clamps. Then cuts are cut directly along the corner. The disk is carried out at a slight angle (10. 15º) to the steel mount.

To get a direct cut, the tile is cut along the fixed metal corner.

Advice! It is not necessary to completely cut off the piece. It is enough to make a deep incision (2/3 of the thickness is enough even when cut off at the very edge), and then break off in any way (put in two drills and press, grab the edge with pliers and break off, etc.D.).

If there are no features (something interferes, the line is not visible, etc.D.), then always cut from themselves. If you do not have a lot of experience with a corner grinder, then it is recommended to cut into several aisles: the first shallow incision (1. 5 mm) and the following with about the same immersion.

Usually the cutting of the round holes is highlighted. But the technique of cutting corner grinding of round holes and any curly cuts is no different. The use of corner grinder is justified to cut large holes (over 50. 100 mm). Smaller holes are drilled. Medium.Sized corner grinder (125 mm disks) is unlikely to cut a hole of less than 100 mm.

    Lines for a trimmer cut on both sides of the tile are marked. It is recommended to cut by leaving a fishing line for a trimmer (up to 2. 3 mm), unless of course you need an even cut without chips.

How to cut tiles with a corner grinder without dust and chips

The main drawback when using an angular grinder for the cut of tiles is that a lot of dust is formed. This greatly complicates the work. Therefore, experienced builders recommend that the corner grinding layer initially cut the glaze layer. In this case, the dust is practically not distinguished. And only then break the ceramic tile along the cut.

See also  How to sharpen a wood saw with your own hands

Also, when using corner grinder, chips often appear. Therefore, in order to saw off high.Quality ceramic tiles, it is recommended to reduce the momentum while entering the material and exit from it. And also start sawing a little to the right of the marking trace. In this case, chips can subsequently be trimmed with a grinding circle.

Wet cutting

To prevent the appearance of Ojalin, as well as dust, when carrying out wet cutting. This method implies contact of the cutting edge with the liquid. This can be immersed in the working surface of the equipment into water or the supply of water jet onto it.

Cutting tiles with a diamond wheel and a MAKITA angle grinder

Direct cutting

Porcelain tiles should be laid on a table or workbench and fixed the plate with clamps with rubber tips. In the absence of a latch, the material is laid on the floor, a piece of drywall or hung from a stool, pressing with a foot. If the cut is carried out on weight, then a rag is placed from below so that the tile does not break.

With the help of a carpentry, pencil or painting tape, markings are made on the front side of the material. Porcelain stoneware will be located at an angle of no more than 20 degrees, so the master just pull the angular grinder on himself, slightly leaning on the stand on the stand.

No need to immediately try to saw off throughout the thickness, first they remove several millimeters.

disk, tile, corner, grinder, tiles

In the second passage, the depth of the cut is increased. In order to avoid the appearance of chips, the angular grinder is tilted towards the part that will become pruning. Gradually make the following passages until the piece breaks on its own. The cutting line for the cutting of the cut will turn out to be flat.

Safety precautions when operating an angle grinding machine

Corner grinding machine is a dangerous and difficult power tool in operation. If the safety rules are not observed, at best, you can ruin the material or consumable, break the tool, at worst. To inflict serious injuries to yourself.

  • Be sure to put on personal protective equipment. For cutting the angular grinder, a respirator will come in handy so as not to inhale the dust, glasses that protect the eyes from small particles, as well as strong protective gloves and special dense shoes.
  • Make sure the tool is working. The working equipment should rotate exactly. Check if you fixed it reliably. If the circle is old and turned off, then we recommend replacing it. Otherwise, the cutting element will simply split during operation. Make sure that the casing is worn and directed in your direction, and the cable (if you have a network tool) is not damaged.
  • Do not start work right away. When you just launched a corner grinder, wait until the disk is spinning, starting to give out a stable number of revolutions.
  • When creating a cut, lead an angular grinder from yourself.
  • Use working equipment suitable for material.

How to cut tiles with a corner grinder

“Corner grinder” (or corner grinding machine, corner grinding) for cutting tiles is used everywhere. Parallel to the tile. The power tool saws tiles (ceramic) materials, paving slabs. Porcelain tile.

The main plus: the ability to cut the tiles of a corner grinder will allow you to get curly cuts and complex configurations of the product. The main danger in this case is cutting tiles very likely to have chips.

A typical option for both a home master and a professional-final worker-the work of a corner grinder with a capacity of 1-1.5 kW. With regard to the speed of rotation. This is up to 3,500 revolutions per minute. Qualitatively corresponds to a diameter of 125 mm. Such a disk for cutting a tile will be sufficient. For tiles, increased diameter is contraindicated. But with high professionalism everything is possible.

For improvement and an effective appearance of the result, finishing work is carried out not only with direct lines. So, it is technically possible to cut it as follows:

  • Directly: on a flat line, which is advisable to mark in advance;
  • According to the curve or in the form of the required figure: you will have to try with a multi.Stage sawing of the edge and subsequent cleaning into a flat fishing line for a trimmer;
  • The hole is rectangular;
  • The hole is round;
  • Cutting the edge under 45 °.
See also  What corner grinding is better to polish a tree. Conclusion

These techniques are processed by all known and presented materials on the market, including porcelain tiles. With proper skill and dexterity, workpieces are made for home, office, workshops and public place.

Top 10 awesome and useful angle grinder discs

To understand how to behave correctly with the material how to cut any tiles of the existing corner grinder. But no matter what technology you choose, the most important is the observance of safety precautions. The use of personal protective equipment, tracking dry workplace and ventilation can save the life of the master.

How to cut tiles with a corner grinder

Corner grinder” (or corner grinding machine, corner grinding) for cutting tiles is used everywhere. Parallel to the tile. The power tool saws tiles (ceramic) materials, paving slabs. Porcelain tile.

The main plus: the ability to cut the tiles of a corner grinder will allow you to get curly cuts and complex configurations of the product. The main danger in this case is cutting tiles very likely to have chips.

A typical option for both a home master and a professional-final worker-the work of a corner grinder with a capacity of 1-1.5 kW. With regard to the speed of rotation. This is up to 3,500 revolutions per minute. Qualitatively corresponds to a diameter of 125 mm. Such a disk for cutting a tile will be sufficient. For tiles, increased diameter is contraindicated. But with high professionalism everything is possible.

For improvement and an effective appearance of the result, finishing work is carried out not only with direct lines. So, it is technically possible to cut it as follows:

  • Directly: on a flat line, which is advisable to mark in advance;
  • According to the curve or in the form of the required figure: you will have to try with a multi.Stage sawing of the edge and subsequent cleaning into a flat fishing line for a trimmer;
  • The hole is rectangular;
  • The hole is round;
  • Cutting the edge under 45 °.

These techniques are processed by all known and presented materials on the market, including porcelain tiles. With proper skill and dexterity, workpieces are made for home, office, workshops and public place.

To understand how to behave correctly with the material how to cut any tiles of the existing corner grinder. But no matter what technology you choose, the most important is the observance of safety precautions. The use of personal protective equipment, tracking dry workplace and ventilation can save the life of the master.

Cutting tiles with corner grinders: how to make a cut without chips?

When installing ceramic tiles, there is often a need to cut it in a certain way. To solve this problem, special equipment serves, which also includes the well.Known corner grinding grinder (angular grinding machine).

Review

Disk for cutting tiles Link to the main publication

Combined discs

This type of cutting equipment can be used for both dry and wet cutting. The option is considered intermediate between segmented and continuous disks. The quality cut is better than that of a segmented disk, but worse than that of a continuous. Work is less compared to segment, but longer than that of a continuous.

The disks of the combined look are faster than the rest are polluted by dust. In order to clean a continuous disk or disk with segments, they only need to be turned 180 degrees. In the case of combined, this technique is unacceptable. To clean it, it is necessary for them to cut a brick from silicate or concrete. If cutting is dry, you can’t cool the tool with liquid. This can lead to cracking and subsequent breakdown.

Combined

Combined circles combine the capabilities of dry and wet cutting. This nozzle is something between continuous and segmented disks. In terms of cutting quality, it is inferior to continuous modifications, but wins the segmented. As for the time of continuous work, it requires interruptions more often than segment, but less often than a continuous.

Applying water cooling in relation to the combined disk is prohibited. It poorly withstands temperature differences, under the influence of the liquid it expands unevenly, which is fraught with a gap.

| Denial of responsibility | Contacts |RSS